Sofax does operate a processing plant which concentrates the ore to 97% CaF₂ acidspar grade. The plant integrated operations comprise; Crushing, Milling, Flotation and Filtration. The concentrate is dried and stockpiled.
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Milling and Value Addition
At Sofax Fluorspar, our Milling and Value Addition operation is a critical component of our production process, ensuring that we deliver high-quality fluorspar products tailored to the specific needs of our clients across various industries.
1. Crushing and Sorting
The process begins with crushing the extracted fluorspar into smaller, manageable pieces. This initial step is essential for maximizing the surface area of the material, facilitating more efficient processing in subsequent stages. After crushing, we employ advanced sorting techniques to separate the fluorspar from any impurities or non-target materials. This ensures that only the highest-quality fluorspar proceeds to the refining stage.
2. Refining for Purity
Following sorting, the fluorspar undergoes a refining process, which may include grinding, washing, and flotation. These techniques are designed to enhance the purity of the fluorspar, elevating its CaF₂ content and removing any remaining impurities. This stage is vital for ensuring that our products meet the stringent quality standards required by industries such as steel production, aluminum manufacturing, and chemical processing.
3. Customization for Industry Needs
Understanding that different industries have unique requirements, we focus on customizing our fluorspar products. Through precise milling and value addition techniques, we can produce various grades of fluorspar, including Metal Grade Fluorspar (Metspa Grade) and Acid Spa Grade Fluorspar. Each product is formulated to support specific applications, from metallurgical processes to the production of hydrofluoric acid.
4. Quality Control
Quality assurance is paramount at every stage of our milling and value addition operations. Our dedicated team conducts rigorous testing and monitoring to ensure that our products meet or exceed industry standards. This commitment to quality not only enhances the performance of our fluorspar in customer applications but also reinforces our reputation as a reliable supplier.
5. Environmental Considerations
Sofax Fluorspar is committed to sustainable practices in our milling operations. We implement eco-friendly processes and technologies that minimize waste and energy consumption. Additionally, we prioritize the recycling of by-products and strive to reduce our overall environmental footprint.